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Hollow Conductors

No one could offer as wide a variety of Hollow conductor tool forms than Luvata.

Luvata’s hollow conductors come in a wide range of sizes. They start from 4 x 4 mm (< 0.1 kg/m) and continue up to above 100mm in width (>20 kg/m). They can be produced in a variety of shapes.

Process

The finished product is obtained by drawing the conductor through a die, which is specific for each section and which always uses a mandrel in the bore. This method ensures fine tolerances and a smooth surface finish both in the bore and on the outside. Eddy Current is one of our tests used and supplementary tests are available upon request.

Material for Hollow conductors

Our hollow conductors are made from high-conductivity, oxygen-free copper OF-OK™, which is a high purity copper with an electrical conductivity of at least 100% IACS. If higher softening temperatures or creep strengths are required, we recommend the use of silver bearing copper grades CuAg 0.03% or CuAg 0.1%, which are based on OF-OK™ copper.

These copper grades offer high electrical and thermal conductivity and their freedom from oxygen ensures excellent brazeability and weldability, making them superior to oxygen-bearing copper grades.

Copper hollow conductors are most commonly used in electric motors and generators in the power generation industry.

Applications for Hollow conductors

  • Magnets for high energy physics applications
  • Particle accelerators
  • Plasma research devices
  • Electrodynamic vibration test systems
  • Electric motors and generators
  • Ion implantation units for the microcircuit industry
  • High gradient separators
  • Induction furnaces
  • MRI medical applications

Online tool list: Dimensions and shapes

Click the form to view the details on our online tool list.


Rectangular with round hole

Square with square hole

Rectangular with uniform wall thickness

Rectangular with oval hole

Square with round hole

Rectangular with non uniform wall thickness

Stator tubes

Please use the calculator tool to calculate your own tool.

Delivery forms

  • straight lengths
  • loose coils
  • pancake coils
  • spools

Long continuous lengths result in a reduced number of joints and have the benefits of lower costs and reduced risk of leakage.

Packaging

  • wooden boxes
  • bundles
  • coils
  • spools
  • reels

Online tool list and calculator

You can make your own calculations with our Tool calculator, which provides the basic geometrical values, metric weight and cross-sectional areas of your own conductor design. Visit the Tool calculator

Widest variety of tools on the market

Luvata offers the widest range of tools for copper, hollow conductors for generators, magnet windings, induction furnaces and numerous other applications. 

We have a wealth of experience in creating unusual and unique hollow shapes.



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